" Silkscreening Of Panels"

Charles W. Morehouse w4gbw at BREVARD.NET
Thu Sep 13 23:32:32 EDT 2001


Hi Brian,
Would it not be a lot simpler and cheaper to send the panel to Mike Shelton at
Total Electronics? Mike can refinish the panel and silk screen it. Mike does
beautiful work.
Luck and 73's.
Wayne;
W4GBW

Brian Wood wrote:

> You may not find this helpful, but here's how I do it.
>
> 1. Find a sheet metal manufacturing shop in your area - one with caustic
> etch tanks, sanders, metal folders, breaks, etc. I use Waddle Mfg. in
> Longmont, CO.
>
> 2. Trace the SB-220 panel's shape on a new piece of aluminum plate
> (available at RadioShack.com, and also at the sheet metal shop). Cut and
> de-burr the plate.
>
> 3. Mark the location of the holes, using the original SB-220 panel as a
> template. Have the shop punch the holes, sand and etch it. (If you don't
> want to pay for this, you can use a drill and file, sand it, and then use a
> lye solution to etch it. Then clean it with soap and water.) Keep it free of
> oil from your fingers.
>
> 4. Buy some of the green wrinkle finish from someone on this list who
> advertises it from time to time, and spray it on the prepared metal (on a
> warm day for max wrinkle effect).
>
> 5. Now, using Corel Draw, prepare a 1:1 image of the front panel and print
> it on large paper using a font with 150 dpi resolution. (Kinko's can help
> you do this.) Take this to a photographic shop and have them make a 1:1
> positive film image (they will print it in black ink on a large, clear
> sheet.) Take the film and the prepared panel back to the sheet metal shop
> and ask them to silkscreen it.
>
> Should cost about $200.
>
> Voila!
>
> 73,
>
> Brian, W0DZ
>
> -----Original Message-----
> From: Heathkit Owners and Collectors List
> [mailto:HEATH at LISTSERV.TEMPE.GOV]On Behalf Of George E Harmon
> Sent: Friday, September 14, 2001 1:01 AM
> To: HEATH at LISTSERV.TEMPE.GOV
> Subject: " Silkscreening Of Panels"
>
> Good Evening;
>
> Anyone out there know where I can get the front panel for the
> SB-220 repainted and silk screened any help would be appreciated.
> Thanks much
>
> George
>
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