[Heath] IC availability
ChrisIwata at aol.com
ChrisIwata at aol.com
Tue Feb 1 19:51:38 EST 2011
In a message dated 2/1/2011 2:13:07 P.M. Pacific Standard Time,
lwiederh at worldpath.net writes:
Can anyone guide me to source of IC 442-626 MFC6030 or 78MGT4 for SB-104
Power Supply? Unavailable at Mouser, Digikey and Newark.
Thanks for any help.
Lou Wiederhold
I tried to find this IC about 5 years ago with no luck. Only suppliers
were surplus wholesale outlets, and you couldn't buy just one. When the IC
blew on my HP1144 PS here's what I did:
Replace (within the SB-104) IC202/Q1and associated circutry with a fixed
three-terminal 5V regulator, freeing the IC for use in the PS. If you use a
LM7805K (aka LM340K-5) it has the same physical form as Q1, a TO-3
transistor. You can ground it to the chassis for a good heatsink. These
regulators are also obsolete, but back in the day of TTL logic almost every PC board
had one on it, so they're not hard to find. If you can't find the TO-3
regulator you can use the more common LM7805T which is TO-220, but you'll have
to figure out how to mount it. This mod is actually better than the
original circuit. The three terminal regulator provides more accurate and more
stable voltage than did IC201/Q1. Before I made this mod, I blew a few TTL
ICs on the SB-104 before discovering the IC202/Q1 voltage was about 5.5V,
not 5.0V as prescribed. I blew IC101 which is also obsolete! This is because
R252 and R253 are 10% resistors whose values are prone to change with time.
The reason the IC blew in my PS was the computer-grade capacitors became
leaky with age. This put an added strain on the IC trying to regulate the
voltage. You should check this out. BTW, computer-grade caps are easy to
find surplus.
A year later, Q3 blew on the PS. This again killed the IC. I bit the
bullet and did a total re-design of the regulator circuit using a LM723.
The HP1144 PS has a serious design flaw: It has no over-voltage
protection. If you blow one of the RF finals in the SB-104 you'll have a helluva
time replacing it, they're obsolete too. And theoretically if you blow one,
you have to replace all four! You should seriously consider adding this
feature, it only takes a SCR and a few other parts.
Chris, KL7DM
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